Imivimbo evundlile iyisici esivamile sokuluka ekukhiqizweni komshini wokuluka oyindilinga okubangelwa ukulungiswa okungekuhle komshini, ikhwalithi yezinto zokusetshenziswa ezingafanele kanye nezinye izici. Ngokuvamile kunezinhlobo ezimbili: imivimbo evundlile efihliwe kanye nemivimbo evundlile ye-monofilament. Ngokusekelwe ekusungulweni kwezici zesakhiwo sezindwangu ezilukiwe eziyindilinga, leli phepha lihlaziya izimbangela ezivela ezicini zezinto zokusetshenziswa, izindlela, izingxenye zomshini kanye nokulungiswa kwenqubo, futhi libeka izinyathelo zokuvimbela nezokulungisa ezifanele.
Izimbangela kanye Nezinyathelo Zokuvimbela Nokulungisa Zemivimbo Evundlile Efihliwe
Imivimbo evundlile efihliwe ibhekisela esimweni sokungalingani kobuningi ebusweni bendwangu okubangelwa izinguquko eziqhubekayo ngobukhulu beluphu ngesikhathi somjikelezo owodwa wokusebenza komshini. Ngokuvamile, izinto zokusetshenziswa zinamathuba amancane okubangela imivimbo evundlile efihliwe. Lokhu kuphazamiseka kubangelwa kakhulu ukungalingani kokucindezeleka okuvamile ngenxa yokulungiswa okulibazisekile ngemva kokuguguleka komshini.
1.1 Izimbangela
a. Ngenxa yokunemba okuphansi kokufakwa noma ukuguguleka okukhulu okubangelwa ukuguga kwemishini, ukujiya kanye nokuphambuka kokugxila kwesilinda yomshini wokuluka esiyindilinga kudlula ukubekezelela okuvunyelwe. Inkinga evamile igebe elikhulu phakathi kwephini lokubeka ipuleti legiya eliyinhloko lokushayela kanye nomsele wokubeka uhlaka, okuholela ekusebenzeni okungazinzile kwesilinda futhi kuthinta kakhulu ukondla intambo kanye nokuhoxiswa kweluphu.
Ngaphezu kwalokho, ukuguga kwemishini kanye nokuguguleka kwemishini kwandisa ukugeleza kwe-longitudinal kanye ne-radial kwepuleti legiya eliyinhloko lokushayela, okuholela ekuphambukeni kwe-cylinder concentricity, ukushintshashintsha kokucindezeleka kokuphakelwa kwentambo, usayizi we-loop ongavamile, kanye nemivimbo evundlile efihliwe endwangu empunga ezimweni ezimbi kakhulu.
b. Ngesikhathi sokukhiqiza, imicu endizayo nezinye izinto zangaphandle zifakwa kusilayidi sokulungisa sediski yesivinini esiguquguqukayo sendlela yokudla intambo, okuphazamisa ukuzungeza kwayo, kubangele isivinini esingavamile sebhande lesikhathi elihambisanayo kanye nenani lokuphakelwa kwentambo elingazinzile, ngaleyo ndlela kuholele emigqeni evundlile efihliwe.
c. Imishini yokuluka eyindilinga esebenzisa izindlela zokudla ngentambo engasebenzi kunzima ukuyinqoba inkinga yomehluko omkhulu wokungezwani kwentambo ngesikhathi sokudla, okuvame ukubangela ukunwebeka kwentambo okungalindelekile kanye nokwehluka kwenani lokuphakelwa ngentambo, okwenza imivimbo evundlile efihliwe.
d. Imishini yokuluka eyindilinga enezindlela zokuthatha izinto ngezikhathi ezithile ihlangabezana nokuguquguquka okukhulu kokucindezeleka ngesikhathi sokuthatha, okuholela kalula ekwehlukeni kobude beluphu.
1.2 Izindlela Zokuvimbela Nokulungisa
a. Faka i-electroplate endaweni yokuma kwepuleti legiya ngobukhulu obufanele bese ulawula ukugeleza kwepuleti legiya ngaphakathi kuka-0.01–0.02 mm. Pholisha ithrekhi yebhola engezansi, ufake igrisi yokugcoba, bese ulinganisa phansi kwesilinda ngephedi le-elastomer elithambile nelincane ukuze ulawule ngokuqinile ukugeleza kwe-radial yesilinda ngaphakathi kuka-0.02 mm. Linganisa njalo i-sinker cam, lawula ibanga phakathi kwe-sinker cam nomsila wesinki esisha ngaphakathi kuka-0.30–0.50 mm, futhi unciphise ukuphambuka kwesikhundla se-sinker cam ngayinye ngaphakathi kuka-0.05 mm, ukuze uqinisekise ukuthi ubamba ukucindezeleka okuqhubekayo kwezinki ngesikhathi sokuhoxiswa kwe-loop.
b. Lawula izinga lokushisa kanye nomswakama we-workshop. Ngokuvamile, gcina izinga lokushisa licishe libe ngu-25℃ kanye nomswakama ohlobene ku-75% ukuvimbela ukumuncwa kwemicu endizayo kanye nothuli okubangelwa ugesi ongashintshi. Okwamanje, thatha izinyathelo ezidingekayo zokuqoqa uthuli ukuze ugcine i-workshop ihlanzekile, futhi uqinise ukulungiswa komshini ukuqinisekisa ukusebenza okuvamile kwazo zonke izingxenye ezijikelezayo.
c. Guqula indlela yokondla ngentambo engasebenzi ibe yindlela yokondla ngentambo enhle yohlobo lokugcina ukuze kuncishiswe umehluko wokungezwani ngesikhathi sokuqondisa ngentambo. Kunconywa ukufaka idivayisi yokuqapha isivinini ukuze kuqiniswe ukungezwani kokudliwa ngentambo.
d. Guqula indlela yokuthatha indwangu ngezikhathi ezithile ibe yindlela yokuthatha indwangu eqhubekayo ukuqinisekisa ukuqhubeka kokugoqa indwangu kanye nokuqina kanye nokufana kokucindezeleka kokugoqa.
Izimbangela kanye Nezinyathelo Zokuvimbela Nokulungisa Zemivimbo Evundlile Ye-Monofilament
Imivimbo evundlile ye-monofilament ibhekisela esimweni lapho umzila owodwa noma eziningana zezihibe ebusweni bendwangu zikhulu kakhulu, zincane noma zingalingani kakhulu ngobuningi kunezinye izindlela. Ekukhiqizweni kwangempela, imivimbo evundlile ye-monofilament ebangelwa izinto zokusetshenziswa yizona ezivame kakhulu.
2.1 Izimbangela
a. Ikhwalithi yentambo embi kanye nomehluko wombala we-monofilament (isb., intambo esontekile ngokuqinile, intambo yamakhemikhali yamaqoqo ahlukene, intambo engadayiwe, noma ukusetshenziswa okuxubile kwentambo enamanani ahlukene) kuholela ngqo emigqeni evundlile ye-monofilament.
b. Umehluko omkhulu ngobukhulu bephakheji noma amaphutha ephakheji njengokukhukhumala kwamahlombe kanye nokuwa komphetho kubangela ukucindezeleka kokukhululeka kwentambo engalingani, okuholela kalula emigqeni evundlile ye-monofilament. Lokhu kungenxa yokuthi ubukhulu bephakheji obuhlukene buholela ezindaweni ezihlukene zokugoba kanye nobubanzi bebhaluni obuvulekile, ngaleyo ndlela kube nomehluko omkhulu emthethweni wokuguquguquka kokucindezeleka kokukhululeka. Ngesikhathi sokuluka, lapho umehluko wokucindezeleka ufinyelela inani eliphezulu, kuzobangela inani lokudla kwentambo elingalingani, okuholela kakhulu kusayizi we-loop ongalingani.
c. Lapho kucutshungulwa izinto zokusetshenziswa ezimboziwe nezincane kakhulu, indlela yentambo kufanele igcinwe ibushelelezi ngangokunokwenzeka. Ukungalungi okuncane noma ukuqina kwamafutha kunoma iyiphi i-hook yokuqondisa intambo kungabangela kalula ukuphuka kwama-monofilaments amaningi, kulandelwe umehluko wombala we-monofilament. Uma kuqhathaniswa nokucubungula izinto zokusetshenziswa ezivamile, lolu hlobo lwezinto zokusetshenziswa lunezidingo eziqinile kakhulu emishinini, futhi indwangu eqediwe ithambekele kakhulu emigqeni evundlile ye-monofilament.
d. Ukulungiswa okungalungile komshini (isb., ikhamera yokucindezela inaliti ejulile kakhulu noma engajulile endaweni ethile) kubangela ukungezwani okungavamile koboya kanye nokwehluka kosayizi weluphu.
2.2 Izindlela Zokuvimbela Nokulungisa
a. Qinisekisa ikhwalithi yezinto zokusetshenziswa futhi ubeke phambili izinto zokusetshenziswa ezivela kubakhiqizi abadumile. Beka izidingo eziqinile ekusebenzeni kokudaya kanye nezinkomba ezibonakalayo zezinto zokusetshenziswa: izinga lokuqina kombala kufanele libe ngaphezu kwebanga 4.0, futhi i-coefficient yokwehluka kwazo zonke izinkomba ezibonakalayo kufanele incishiswe.
b. Kungcono ukukhetha amaphakheji anesisindo esifanayo ukuze acutshungulwe. Khetha amaphakheji anobubanzi obufanayo bokugoqa ukuze kulayishwe umshini, bese wenqaba ngokuqinile amaphakheji abukeka kabi (isb., ukukhukhumala kwamahlombe kanye nokuwa komphetho). Ngesikhathi sokudaya nokuqeda, kunconywa ukwenza ukudaya kwesampula ngesikhathi esifanayo. Uma kuvela imivimbo evundlile, phinda udayise indwangu ngemibala engazweli noma wengeze ama-stripe removal agents ukuze ususe noma unciphise iphutha.
c. Lapho ucubungula izinto zokusetshenziswa ezimboziwe nezincane kakhulu, hlola ngokucophelela ukubukeka kwezinto zokusetshenziswa ukuze ubone imicu ekhululekile. Ngaphezu kwalokho, hlanza indlela yentambo bese uhlola ukuthi zonke iziqondiso zentambo zibushelelezi yini. Ngesikhathi sokukhiqiza, qapha i-weft accumulator ukuze uthole imicu ekhululekile ebambekile, bese umisa umshini ngokushesha ukuze uthole imbangela uma inkinga enjalo isitholakele.
d. Qinisekisa ukuthi i-cam yokucindezela inaliti ijulile ngokulinganayo kuzo zonke izindlela zokudla intambo. Sebenzisa ithuluzi lokulinganisa ubude bentambo ukuze ulungise kahle indawo yokwakha intambo yentambo endleleni ngayinye, ukuze ugcine inani lokudla intambo lifana. Ngaphezu kwalokho, hlola i-cam eyenza intambo endleleni ngayinye ukuze ibonakale ukuthi ayigugi yini, njengoba ukulungiswa kwe-cam eyenza intambo kuthinta ngqo ukungezwani kokudla intambo, okube sekuthola usayizi wokugcina wentambo.
Isiphetho
- Imivimbo evundlile ye-monofilament ebangelwa ikhwalithi yezinto zokusetshenziswa iyona nkinga evame kakhulu ekukhiqizweni kwendwangu ehlanganisiwe eyindilinga. Ngakho-ke, ukukhetha izinto zokusetshenziswa ezibukeka kahle nekhwalithi enhle kakhulu kubalulekile ekukhiqizweni komshini wokuluka oyindilinga.
- Ukugcinwa komshini nsuku zonke kubaluleke kakhulu. Ukugqokwa kwezinye izingxenye zomshini ngemva kokusebenza isikhathi eside kuzokwandisa ukujiya kanye nokuphambuka kokugxila kwesilinda somshini wokuluka esiyindilinga, okungenzeka kakhulu ukuthi kubangele imivimbo evundlile.
- Ukulungiswa okungalungile kwe-needle-pressing cam kanye ne-sinker loop ngesikhathi sokukhiqiza kuzoholela ezigoqweni ezingavamile, umehluko omkhulu wokungezwani kokudla kwentambo, inani lokudla kwentambo elingaguquki, futhi ekugcineni kube nemivimbo evundlile.
- Ngenxa yezimpawu zesakhiwo seluphu sezindwangu ezilukiwe eziyindilinga, izindwangu ezinezakhiwo ezahlukene ziyahlukahluka ngokuzwela kwazo emigqeni evundlile. Ngokuvamile, izindwangu zejezi elilodwa (isb. ijezi) zinamathuba aphezulu okuthuthukisa imivimbo evundlile futhi ngaleyo ndlela zidinga izidingo eziqinile zemishini nezinto zokusetshenziswa. Ngaphezu kwalokho, izindwangu ezicutshungulwe ngezinto zokusetshenziswa ezimboziwe nezincane kakhulu nazo zinomngcipheko omkhulu wemivimbo evundlile.
Isikhathi sokuthunyelwe: Disemba 24-2025

